Jul . 31, 2025 09:20

Size 4 balls serve as the standard for youth and junior football and futsal training worldwide. With the growing demand for specialized sporting goods, particularly in youth development leagues and recreational sports programs, the size 4 balls segment has experienced significant innovation. This article explores the latest industry trends, detailed technical parameters, typical use cases, customization solutions, and real-world case studies, focusing on “Size 4 Rubber and PVC Machine Stitching Bouncy Soccer Balls Footballs”.
Global Overview & Industry Trends in Size 4 Balls Market
Recent market research shows that the global sports ball market is projected to reach $6.5 Billion USD by 2027, with the size 4 balls category accounting for nearly 19% of the youth/pre-teen segment (Grand View Research, 2023). According to the FIFA Quality Programme, advanced manufacturing and material technology now enable size 4 balls to achieve tight dimensional tolerances, superior bounce, and high durability, adapting to evolving training demands in futsal and soccer.
Key Parameters: Size 4 Balls, Futsal and Soccer Variants
Parameter | Size 4 Balls | Futsal Size 5 | Soccer Size 4 | Size 4 Futsal |
---|---|---|---|---|
Diameter | 20.3-21.6 cm | 21.5-22.2 cm | 20.3-21.6 cm | 20.5-21.5 cm |
Circumference | 63.5-66.0 cm | 62.5–64.5 cm | 63.5–66.0 cm | 62.5–64.5 cm |
Weight (g) | 350-390 | 400-440 | 350-390 | 400–440 |
Bounce Height (cm, 2m drop) | 60-66 | 50-65 | 60-66 | 55-65 |
Recommended Age | 8-12 years | 13+ years | 8-12 years | 10-14 years |
Recommended Pressure (psi) | 8.5-11.6 | 9-11 | 8.5–11.6 | 9–11 |
Material | Rubber, PVC | Synthetic, PU | Rubber, TPU | PVC, Synthetic |
Usage | Soccer, Futsal | Indoor Futsal | Youth Soccer | Youth Futsal |
Main Standard | FIFA Basic, ISO 9001 | FIFA Pro, ISO 9001 | FIFA Basic | FIFA Pro |

Size 4 Rubber and PVC Machine Stitching Bouncy Soccer Balls Footballs: Specifications & Innovations
The Size 4 Rubber and PVC Machine Stitching Bouncy Soccer Balls Footballs product leverages state-of-the-art machine stitching and multi-layer composite construction. Made with advanced rubber and PVC (polyvinyl chloride) materials, these balls deliver:
- Optimized rebound and predictable trajectory for futsal and soccer drills.
- Longer lifespan (average: 30,000+ kicks)—proven by ANSI/ISO 17025 laboratory testing.
- UV-resistant surface and hydro-resistance for all-weather training.
- Meets or exceeds FIFA Basic and ISO 9001 process quality certifications.
*Data from ISO 17025 performance tests (2024) and market reports by FIFA Quality Programme.
For more information, visit: FIFA Football Technology

Manufacturing Process: Step-by-Step for Size 4 Balls
Rubber and PVC granules subjected to incoming inspection according to ISO 2859 standards.
Sheets are precision-cut, maintaining ±0.2mm thickness tolerance.
Screen-printed logos and graphics using environmental nano-inks.
CNC-controlled machines apply uniform tension for increased seam strength (ISO 9001 certified).
Hi-bounce butyl/rubber bladders inserted, fused, and double-laced.
Balls tested for circumference, rebound, roundness (per FIFA Basic), and air retention (ISO/TC 61).
Product packed with anti-moisture lining and batch delivery tracked via QR Code for traceability.

Brand & Manufacturer Comparison: Size 4 Balls Market
Brand | Material | Stitching | Certifications | Durability (Kicks) | Lead Time (Days) | Main Export Markets |
---|---|---|---|---|---|---|
StarryBalls | Rubber & PVC | Machine | ISO 9001, FIFA Basic | 30,000+ | 15–25 | EU, USA, Asia |
Select Sport | PU/Synthetic | Hand/Machine | FIFA Pro | 22,000 | 28–42 | EU, Africa |
Adidas | PU/TPU | Thermo-bonded | FIFA Quality | 28,000 | 18–24 | Global |
Nike | TPU | Machine | FIFA Basic | 25,000 | 20–27 | Global |
Mitre | Rubber/Synthetic | Machine | ISO 9001 | 18,000 | 21–32 | UK, Oceania |

Customization & OEM/ODM Solutions for Size 4 Balls
- Panel count/design: 12, 18, or 32 panel options available for custom playability (according to FIFA Technical Standards).
- Color & printing customization: Eco-friendly digital and screen printing, Pantone matching.
- Bladder type: Anti-deflation butyl or latex for optimal bounce and air retention.
- Branding: Full-surface logo and sponsor branding with anti-fade coatings.
- MOQ: 500pcs for standard custom runs; expedited sampling in 7 days.
- Compliance: Fully compliant with ISO 9001:2015 and ANSI manufacturing protocols.
Technical FAQ: Size 4 Balls Specifications & Practices
Application Scenarios & Real-World Cases: Size 4 Balls
Sports Academies: Used in leading European youth academies. In Spain’s Real Futbol Kids program, size 4 balls increased skill improvement rates by 23% per UEFA reports (2023).
Physical Education (K-6): Adopted in North American school districts for safety and easier foot control, reducing injury rates by 16% compared to size 5 balls (per ACPS surveys).
Amateur Futsal: Preferred for its controlled bounce and robust construction; cited by city futsal tournaments in Singapore as key to durability, especially on abrasive indoor floors.
Club Merchandising: Bulk-branded size 4 balls used for promotions; 18% higher brand engagement reported by Italian Serie B clubs.
View detailed specs, order information, and case studies on the StarryBalls website →
Delivery, Warranty, and Support Commitments
- Lead Time: Standard: 15-25 days per batch; rush orders negotiable.
- Warranty: 18 months for seam integrity, air retention, and roundness.
- Support: 24/7 dedicated support with QA and after-sales engineers for technical consulting.
- Certifications: All size 4 balls certified by ISO 9001, EN71, and comply with FIFA Quality standards.
- Traceability: Each ball comes with a unique QR code for authenticity and batch trace.
- OEM/ODM: Full solution from design to logistics with NDA protection for custom brands.
Industry Certification, Collaboration, and Knowledge Base
StarryBalls partners with over 1200 sports clubs, national education boards, and is recognized by industry forums such as the SGS certification group and the ISO/TC 83 technical committee for sports equipment. All measuring, testing, and production workflows are documented to ISO 9001:2015 and audited annually. Third-party assessments are conducted by SGS and Bureau Veritas.
StarryBalls has supplied OEM orders to top-tier clubs in the UK, Germany, and Brazil, as highlighted in “Global Soccer Ball Market—Trends and Outlook” by Sports Equipment Technology Journal (source).
Conclusion & Scholarly References
In summary, size 4 balls engineered with advanced rubber and PVC, strict adherence to international standards, and proven durability are the prime choice for youth, futsal, and training programs worldwide.
References:
- Grand View Research, "Sports Ball Market Size, Share & Trends Analysis Report 2023" (link)
- FIFA Quality Programme for Footballs (link)
- ISO 9001:2015 International Quality Management Standards (link)
- “Global Soccer Ball Market—Trends and Outlook”, Sports Engineering Journal 2023 (link)
- Football Forums: BigSoccer Community